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한국자동차공학회

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10권 2호 174-185 2002 [한국자동차공학회 논문집 ]

제목 합체박판 기술을 적용한 고강도 경량도어 최적 설계
분야 차체 및 구조 안전
언어 Korean
저자 송세일(자동차부품연구원), 박경진(한양대학교)
Key Words Tailored blanks(합체박판), Inner panel(내판), Structural optimization(구조 최적화), Design of experiment(실험 계획법), Orthogonal array(직교 배열표)
초록 The automotive industry faces many competitive challenges including weight and cost reduction to meet need for higher fuel economy. Tailored blanks offer the opportunity to decrease door weight, reduce manufacturing costs, and improve door stiffness. Optimization technology is applied to the inner panel of a door which is made by tailored blanks. The design of tailored blanks door starts from an existing door. At first, the hinge reinforcement and inner reinforcement are removed to use tailored blanks technology. The number of parts and the welding lines are determined from intuitions and the structural analysis results of the existing door. Size optimization is carried out to find thickness while the stiffness constraints are satisfied. The door hinge system is optimized using design of experiment approach. A commercial optimization software MSC/NASTRAN is utilized for the structural analysis and the optimization processes.
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