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한국자동차공학회

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30권 2호 153-159 2022 [한국자동차공학회 논문집 ]

제목 PA6 장섬유 강화 열가소성 복합소재의 압축성형으로 제작된 차량용 시트 백 프레임의 취출 온도에 따른 형상 정밀도 분석
분야 생산기술
언어 Korean
저자 이환주(국민대학교, 한국생산기술연구원), 김흥규(국민대학교), 김동언(한국생산기술연구원), 전용준(한국생산기술연구원), 김봉구(광명산업), 전채염(탑아이엔디), 금종원(탑아이엔디)
Key Words LFT(long fiber reinforced thermoplastic, 장섬유 강화 열가소성 복합소재), CFRP(탄소섬유 강화 고분자 복합소재), Seat back frame(시트백 프레임), Compression molding(압축성형), Thermal gradients(열분포도), Shape distortion(형상 변형), Warpage(뒤틀림)
초록 This paper proposes a manufacturing process for a vehicle front seatback by compression molding a long-fiber reinforced thermoplastic(LFT). A plate-shaped PA6 LFT intermediate, preheated to a moldable temperature, was placed inside the compression mold. Then, finite element analysis, applied with the results of the rheological properties of PA6-LFT, was performed to derive the optimal number of intermediate plates and their arrangement in the mold. Ejection at a low temperature improved the thickness accuracy of areas with severe shape changes, such as ribs and bends. Furthermore, warpage measurement by using 3D scan showed that taking it out at a low temperature improved shape precision in the longitudinal and width directions of the seatback.
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